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Railway Ground Hazard Risk Management · Part VII · Stabilization Methods
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Chapter 16 — Retaining Structures

Retaining structures are among the most consequential geotechnical elements in railroad capital programs.
Authors: Daniel P. Colwell and Mario Ruel

Geotechnical Services Manual for Railroad Clients

A Consultant's Reference for Delivering Geotechnical Engineering Services Across North American Railroad Capital Programs

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16.0 Executive Summary

Retaining structures are among the most consequential geotechnical elements in railroad capital programs. They support embankments, protect cut slopes, carry track surcharge loads, and define the geometric boundary of right-of-way through urban corridors, bridge approaches, and intermodal facilities. Failures are costly, disruptive, and — given the dynamic loading environment of heavy-haul freight — potentially catastrophic.

This chapter presents the geotechnical design framework for retaining structures in railroad service, organized around the requirements of all nine client railroads — CSXT, NSR, G&W, UPRR, BNSF, CPKC, Amtrak, and CN — and grounded in AREMA Manual for Railway Engineering (MRE) Chapter 8 retaining structure provisions and USACE EM 1110-1-1804. We address lateral earth pressure theory (Rankine, Coulomb, at-rest), surcharge loading from Cooper E-80 trains, wall type selection, global stability, drainage, seismic earth pressure by the Mononobe-Okabe method, and client-specific deliverable requirements. All equations are expressed in English units.

16.1 Background and Railroad Context

Railroad retaining walls differ from highway walls in three important ways:

  1. Live load surcharge is defined and cyclic. Cooper E-80 loading produces a dynamic, cyclic surcharge that must be treated with a dynamic load factor (DLF) and is not a simple static equivalent. AREMA MRE Chapter 8 requires that live load surcharge be applied as an equivalent uniform surcharge for design convenience, but the consultant must verify that the simplified approach is conservative for the specific geometry.
  2. Settlement tolerance is tight. FRA 49 CFR Part 213 Class 4 and higher track limits differential settlement at bridge approaches and wall abutments to values that drive serviceability, not strength. A wall that is structurally adequate but settles unevenly will trigger ride quality defects and progressive ballast degradation.
  3. Right-of-way is constrained. Railroad corridors through urban areas, bridge approaches, and intermodal terminals often permit no room for tieback anchors in third-party property, no room for sloped embankments, and no room for mechanically stabilized earth (MSE) fills beyond tight geometric limits. Wall selection is as much a right-of-way and constructability problem as a geotechnical one.

AREMA MRE Chapter 8, Section 8.3 provides the governing design basis for railroad retaining walls. CSXT Engineering Standards Section 4 and NSR Engineering Standards Manual Section 5 both require AREMA Chapter 8 compliance as a minimum, with client-specific modifications noted in their respective project-specific technical instructions. UPRR and BNSF Engineering Instructions require submittal of wall design calculations signed and sealed by a licensed Professional Engineer in the project state. CPKC Track Standards require metric-system design checks to be converted and verified against English-unit submittals when delivering in the United States. Amtrak Engineering Standards require a seismic design check for all walls in ASCE 7-22 SDC C or higher. CN Engineering Standards require frost penetration checks for all walls in Canadian territory.

16.2 Lateral Earth Pressure Theory
16.2.1 At-Rest Earth Pressure

For walls that cannot deflect (rigid basement walls, integral abutments, braced excavations), the at-rest coefficient is used:

K₀ = 1 − sin φ' (normally consolidated soils) [Jaky, 1944]

For overconsolidated soils:

K₀(OC) = K₀(NC) × OCR^(sin φ')

The at-rest horizontal earth pressure at depth z is:

σ_h0 = K₀ × γ × z (psf)

where:

  • K₀ = at-rest lateral earth pressure coefficient (dimensionless)
  • γ = moist unit weight of retained soil (pcf)
  • z = depth below top of retained earth (ft)
16.2.2 Rankine Active and Passive Pressure

Rankine theory assumes a smooth, vertical wall with a horizontal backfill surface. It is the most commonly applied method for preliminary design and is required by AREMA Chapter 8 as a minimum for walls ≤ 20 ft retained height.

K_A = tan²(45° − φ'/2)

K_P = tan²(45° + φ'/2)

Active pressure at depth z:

σ_A = K_A × γ × z − 2c' × √K_A (psf)

Passive pressure at depth z:

σ_P = K_P × γ × z + 2c' × √K_P (psf)

For purely cohesionless backfill (c' = 0, the standard AREMA design assumption):

σ_A = K_A × γ × z

σ_P = K_P × γ × z

Total active force per linear foot of wall (triangular distribution):

P_A = ½ × K_A × γ × H² (lb/ft)

Acting at H/3 above the base for triangular pressure distribution.

Reference graphics

Passive Earth Pressure
Passive Earth Pressure
16.2.3 Coulomb Active and Passive Pressure

Coulomb theory accounts for wall friction (δ) and backfill slope angle (β). It is required by AREMA Chapter 8 for walls retaining sloped backfills and for battered walls:

K_A(Coulomb) = sin²(α + φ') / { sin²α × sin(α − δ) × [1 + √( sin(φ' + δ) × sin(φ' − β) / (sin(α − δ) × sin(α + β)) )]² }

where:

  • α = angle of back face of wall with horizontal (= 90° for vertical wall) (degrees)
  • φ' = effective friction angle of retained soil (degrees)
  • δ = wall friction angle (degrees); typically take δ = ⅔ φ' for design, per AREMA Ch. 8
  • β = slope angle of retained fill surface (degrees)

For the common case of a vertical wall (α = 90°) retaining horizontal fill (β = 0°):

K_A(Coulomb) = cos²φ' / { cos δ × [1 + √(sin(φ' + δ) × sin φ' / cos δ)]² }

Note: Coulomb passive pressure is non-conservative for walls with significant wall friction; use Rankine passive or log-spiral methods for passive resistance calculations.

16.2.4 Tension Crack

In cohesive soils, tension cracking reduces the effective retained height. The tension crack depth is:

z_c = 2c' / (γ × √K_A) (ft)

For design, assume the tension crack is filled with water (worst case). The net active pressure diagram excludes the tension zone, and an additional hydrostatic pressure acts over depth z_c.

16.3 Surcharge Loading — Cooper E-80 Train Load

AREMA MRE Chapter 8 allows train live load to be represented as an equivalent uniform surcharge on top of the retained fill for wall design:

q_LL = Cooper E-80 wheel load equivalent uniform pressure (psf)

For preliminary design, AREMA Chapter 8 permits the use of:

q_LL = 400 psf (equivalent uniform surcharge for Cooper E-80, per AREMA Ch. 8 commentary)

This is multiplied by DLF = 1.3 (typical Class I value) for dynamic effects, giving a design surcharge:

q_design = DLF × q_LL = 1.3 × 400 = 520 psf

The additional horizontal pressure from this surcharge using Rankine:

Δσ_A(surcharge) = K_A × q_design (psf, uniform with depth)

The resultant surcharge force per foot of wall:

ΔP_surcharge = K_A × q_design × H (lb/ft)

Acting at H/2 above the base (uniform pressure diagram).

For walls within 15 ft of the track centerline (measured horizontally), CSXT Engineering Standards Section 4 and BNSF Engineering Instructions require a more detailed Boussinesq-based pressure distribution using the actual axle loads rather than the simplified equivalent surcharge. Amtrak Engineering Standards require the same for any wall supporting or adjacent to mainline NEC track.

Reference graphics

Track Load Transfer
Track Load Transfer
Supplemental reference · LEVI Library

Owner shoring criteria: much higher than a uniform equivalent surcharge

For excavation support next to active track, CSX (Public Projects Manual, 2020) requires shoring to be designed for active earth pressure plus a live-load surcharge of 1,882 psf on a continuous strip 8.5 ft wide, with lateral pressure computed by the strip-load formula in AREMA MRE Chapter 8, Part 20. (1,882 psf equals an 80-kip E-80 axle spread over 5 ft of track length and 8.5 ft of width.) This is more than three times the 400-psf uniform value in Section 16.3 and, as a strip load, it concentrates pressure in the upper part of the wall. Use the owner’s criterion wherever it applies, and treat the 400-psf equivalent as a preliminary-sizing number only.

Other CSX shoring rules: shoring may be omitted only if the excavation stays outside a 1H:1V line from the bottom corner of the tie and the track is on level ground or in a cut on stable soil. Excavating the toe of an embankment carrying track is not allowed without shoring. Full cofferdams (steel sheeting, or soldier piles and lagging, with wales and struts) are preferred; partial cofferdams open on the side away from the track are allowed where conditions dictate.

Source: CSX Transportation (2020). Public Projects Manual, December 2020 (shoring requirements adjacent to track)

16.4 Wall Types and Selection

Reference graphics

Retaining Walls
Retaining Walls

Reference graphics · click to zoom

Retaining Wall vs Gabion Wall vs Toe Wall
Retaining Wall vs Gabion Wall vs Toe Wall
16.4.1 Gravity Walls

Gravity walls resist sliding and overturning through their own mass. Common materials include mass concrete and dry-laid or mortared stone masonry. Practical retained height limit is approximately 12–15 ft for mass concrete.

Factor of Safety Against Sliding:

FS_sliding = (W × tan δ_base + c_base × B) / P_A_total ≥ 1.5 (AREMA Ch. 8)

where:

  • W = total vertical weight of wall + retained soil on heel (lb/ft)
  • δ_base = friction angle at base (degrees); typically φ' of foundation soil or 0.9φ' for concrete-on-soil
  • c_base = base adhesion (psf)
  • B = base width (ft)
  • P_A_total = total active force including surcharge (lb/ft)

Factor of Safety Against Overturning:

FS_OT = ΣM_resisting / ΣM_overturning ≥ 2.0 (AREMA Ch. 8)

Resultant Eccentricity:

e = B/2 − (ΣM_resisting − ΣM_overturning) / ΣV (ft)

For no tension at the base, the middle-third rule requires:

e ≤ B/6

This is a firm requirement under AREMA Chapter 8 and is enforced by all nine client railroads for gravity and cantilever walls supporting track.

Bearing Pressure at Toe:

q_toe = (ΣV/B) × (1 + 6e/B) (psf)

Bearing Pressure at Heel:

q_heel = (ΣV/B) × (1 − 6e/B) (psf)

Reference graphics

Gravity Retaining Wall
Gravity Retaining Wall
Crib Retaining Wall
Crib Retaining Wall
Gabion Retaining Wall
Gabion Retaining Wall
Precast T-Wall installation
Precast T-Wall installation
16.4.2 Cantilever Walls

Cantilever walls use a reinforced concrete stem and footing to resist overturning. The critical design section is at the base of the stem. Retained heights of 10–25 ft are typical.

Stem base moment (per foot of wall):

M_stem = (K_A × γ × H³/6) + (K_A × q_design × H²/2) (ft·lb/ft)

Minimum embedment depth for adequate passive resistance:

d_min is determined by setting FS_sliding ≥ 1.5 with the contribution of passive resistance over the embedded depth of the footing toe.

Reference graphics

Retaining Wall Construction
Retaining Wall Construction
16.4.3 Mechanically Stabilized Earth (MSE) Walls

MSE walls use reinforced fill to develop internal stability. They are preferred by UPRR and BNSF for retained heights of 10–40 ft where ROW permits adequate fill width. NSR Engineering Standards Manual Section 5 requires MSE walls to comply with AASHTO LRFD Bridge Design Specifications in addition to AREMA Chapter 8.

Internal stability checks include:

  • Tensile stress in reinforcement: T_max = σ_h × S_v × S_h (lb) where S_v and S_h are vertical and horizontal reinforcement spacing (ft)
  • Reinforcement pullout: F_pullout = f × α × σ_v' × L_e × R_c × b* (lb) where L_e is the embedment length beyond the failure plane

External stability checks (sliding, overturning, bearing) use the MSE mass as an equivalent gravity wall.

AREMA Chapter 8 recommends a minimum 3.5 ft of structural fill (non-MSE) below top of rail elevation for MSE walls adjacent to live track.

Reference graphics

Completed shored MSE wall with facing, Colorado
Completed shored MSE wall with facing, Colorado

Reference graphics · click to zoom

MSE Wall — Principal Elements
MSE Wall — Principal Elements
Shored MSE Wall System — Generic Cross-Section
Shored MSE Wall System — Generic Cross-Section
MSE Wall Construction — MnDOT Crosstown Project
MSE Wall Construction — MnDOT Crosstown Project
MSE Wall — SeaTac Airport Runway Extension
MSE Wall — SeaTac Airport Runway Extension
16.4.4 Soldier Pile and Lagging Walls

Soldier pile walls use steel H-piles driven or drilled at 6–8 ft spacing with timber lagging. They are commonly used for temporary shoring during cut construction and for permanent retained cuts in urban railroad corridors where MSE fill width is unavailable.

Required embedment depth below excavation for cantilever soldier piles (simplified method):

ΣM_A = 0 → d³ + 1.5H × d² − (P_A × (H + d/3) × 6/K_p × γ) = 0

Solve iteratively for d; increase by factor of 1.2 for design (USACE EM practice).

G&W Engineering Bulletins specify timber lagging thickness as a function of span and soil type; consult the current bulletin for specific G&W projects.

Reference graphics · click to zoom

Struts in Deep Excavation
Struts in Deep Excavation
Ground Anchor Installation — Natchez Bluff
Ground Anchor Installation — Natchez Bluff
16.4.5 Sheet Pile Walls

Sheet pile walls (steel) are used for waterfront structures, scour protection, and temporary cofferdams. Free-earth support method for cantilever sheet piles:

d_theoretical is determined by moment equilibrium; design depth = 1.3 × d_theoretical (USACE practice).

Anchored sheet pile walls use tie rods to reduce embedment depth and moment demand. The anchor force:

T_A = P_A − ½ × K_P × γ × d² × (span factor)

CSXT and NSR require coated or encapsulated steel sheet piles for permanent waterfront applications where tidal or chemically aggressive conditions exist.

Reference graphics

Sheet Pile Retaining Wall
Sheet Pile Retaining Wall
16.4.6 Soil Nail Walls

Soil nail walls are constructed top-down and are well suited to cuts in stiff clays, dense sands, and weathered rock. Nail design:

T_design = σ_h × S_v × S_h / FS_nail (lb)

Pullout resistance per unit length: Q_u = π × d_borehole × q_s (lb/ft) where q_s is the unit skin friction (psf)

AREMA Chapter 8 requires a global FS ≥ 1.5 for soil nail walls supporting railroad track.

Reference graphics

Soil Nailing with Shotcrete Facing
Soil Nailing with Shotcrete Facing
Drilling a soil nail hole
Drilling a soil nail hole
Shotcreting the wall face
Shotcreting the wall face
Soil nail load test
Soil nail load test

Reference graphics · click to zoom

Soil Nail Retaining Wall
Soil Nail Retaining Wall
US 26/89 Typical Section — Soil Nail / MSE Wall
US 26/89 Typical Section — Soil Nail / MSE Wall
Supplemental reference · LEVI Library

Micropile and soil-nail “A-walls” built from the track

Where a ballast shoulder or fill slope has slumped away from the ties and there is no room or time for a conventional wall, a micropile–tieback facing can be built from the embankment crest within track windows. Two projects in the AREMA Committee 1 files, both by GeoStabilization International (2018), show the arrangement:

  • CN, Illinois (shoulder repair, 130 LF): CN cleared and excavated the failed shoulder and handled train protection. The contractor installed self-drilling hollow-bar micropiles (about 30 ft long, 2 ft spacing) at the outer edge of the shoulder and self-drilling soil nails (about 30 ft long, 4 ft spacing), drilled back beneath the track at 20–45° below horizontal depending on obstructions. A 12-in. reinforced shotcrete facing (two layers of 4×4–W2.9 welded wire fabric, No. 4 walers, 8×8×3/8-in. nail plates) tied the heads together, with one micropile per flank returning into the embankment. Weep holes (1½–2 in. PVC) were placed at 10 ft centers. New ballast was then placed behind the facing to restore the section (Figures 16-S1 and 16-S2). Nail grout was neat Type I/II/III cement at w/c 0.50–0.60.
  • CSX ACCA Yard, Virginia (culvert headwall): a failing timber lagging wall over a culvert headwall beside the track was replaced by a micropile cap beam on micropiles up to 30 ft long battered about 40° from vertical, with soil nails up to 30 ft long at 30° ± 5°.

Why micropiles fit railroad sites (SHRP2): they can be drilled through any ground, including boulders, rubble fill and old ballast, at any angle, with small rigs, low noise and little spoil (low-headroom rigs work under 10 ft clearance). Capacity comes from grout-to-ground bond (toe resistance neglected), so tension and compression capacities are about equal. At least about 40% of the load is carried by the steel. Capacities commonly exceed 200 tons in soil and 500 tons in rock, and most are under 100 ft long. Limitations: high slenderness (check buckling in very soft or liquefiable soil), and the method depends on contractor drilling and grouting skill, so load testing is essential.

Composite gabion walls (gabion facing combined with tiebacks, soil nails, reinforced concrete beams or drilled shafts) are marketed on the same principle — less excavation behind the face than a gravity gabion or cantilever wall — which matters when the excavation would otherwise undermine the track.

Source: GeoStabilization International (2018). Micropile Tieback Railroad Shoulder Repair, CN Illinois — drawings (Project 180123IL01) and construction photographs. AREMA Committee 1 files · GeoStabilization International (2018). CSX ACCA Yard Culvert Wall — Micropile Cap (drawings). AREMA Committee 1 files · SHRP2 R02 / GeoTechTools (2012). Micro-piles — fact sheet

Supplemental reference · LEVI Library

How USACE applies safety factors to sheet pile embedment

Section 16.4.5 increases the theoretical embedment by 1.3. EM 1110-2-2504 takes a different approach: it applies a strength-reduction factor to the passive side only (tan φeff = tan φ/FSP; ceff = c/FSP), uses best estimates elsewhere, and usually takes FSA = 1 unless wall deformation must be limited. It then solves directly for the penetration. The two approaches do not give the same depth; do not apply both.

Table 16-S1. Minimum FS on passive pressure for penetration depth (EM 1110-2-2504, Table 5-1, retaining walls)

Loading caseFine-grained soilsFree-draining soils
Usual2.00 Q-case; 1.50 S-case1.50 S-case
Unusual1.75 Q-case; 1.25 S-case1.25 S-case
Extreme1.50 Q-case; 1.10 S-case1.10 S-case

Other USACE points relevant to track walls: in medium-dense or denser sand, the active state develops at about 0.4% of wall height (about 1 in. for a 20-ft wall), while full passive needs about 10 times that (about 4%, or 10 in.). This is why passive resistance should be discounted where track settlement is critical. For anchored walls, the Free Earth method gives stable walls with less penetration than Fixed Earth but overpredicts moment (use Rowe’s moment reduction). Initially place the anchor at ¼–⅓ of the exposed height below the top. Grouted anchors must lie entirely outside the active wedge and develop the tie-rod yield strength. Proof-test every anchor to 110% of required resistance and performance-test at least two to 150% of design capacity.

Source: U.S. Army Corps of Engineers (1994). Design of Sheet Pile Walls. EM 1110-2-2504

Supplemental reference · LEVI Library

Walls and revetments protecting track along shorelines

Lines along coasts, lakes and large rivers often depend on revetments, seawalls or bulkheads. EM 1110-2-1614 sizes armor stone by Hudson’s equation:

W = γrH3 / [KD(γr/γw − 1)3 cot θ]

where W is the armor unit weight (W50 for graded riprap) and H is the design wave height. Suggested KD for breaking waves: rough angular quarrystone, two layers, random 2.0 (1.2 for smooth rounded); graded riprap 2.2 (slopes 2.0–6.0 cot θ). A single layer of randomly placed rough stone is “do not use”, and graded riprap is not recommended where waves exceed 5 ft. For irregular waves on dumped riprap, the zero-damage stability number is Nsz = 1.14 cot1/6 θ with Hs.

  • Riprap gradation (relative to W50 min): W100 max ≤ 4 W50 min (the largest economically quarried size); W100 min ≥ 2 W50 min; W50 max ≈ 1.5 W50 min; W15 min ≈ 0.4 W50 min; W15 max set by filter criteria (EM 1110-2-1901; see the filter table in Chapter 9) and slightly above W50 min. Graded riprap thickness is two diameters of the W50 min stone.
  • A revetment is armor + filter + toe protection. Toe scour and slope instability from poor drainage are the usual failure modes, and minimum expected water levels control toe scour. Bulkheads and seawalls retaining the track fill should be checked for low water with the fill saturated, as well as for wave overtopping and loss of fill through joints.

Source: U.S. Army Corps of Engineers (1995). Design of Coastal Revetments, Seawalls, and Bulkheads. EM 1110-2-1614

Supplemental figures · LEVI Library
Failed ballast shoulder before repair, CN line in Illinois.
Supplemental Figure 16-S1. Failed ballast shoulder before repair, CN line in Illinois. Source: GeoStabilization International (2018). Micropile Tieback Railroad Shoulder Repair, CN Illinois — drawings (Project 180123IL01) and construction photographs. AREMA Committee 1 files.
Completed reinforced-shotcrete micropile/soil-nail facing along the track shoulder, before ballast was restored behind it.
Supplemental Figure 16-S2. Completed reinforced-shotcrete micropile/soil-nail facing along the track shoulder, before ballast was restored behind it. Source: GeoStabilization International (2018). Micropile Tieback Railroad Shoulder Repair, CN Illinois — drawings (Project 180123IL01) and construction photographs. AREMA Committee 1 files.

Reinforced soil vs. conventional walls on railway fills

For very tall embankment sides, Profillidis shows either a conventional retaining wall at the toe or reinforced soil: an assembly of good-quality granular backfill, metallic reinforcing bars or strips anchored in the fill, and a concrete facing. Reinforced soil is recommended particularly on poor and very poor subgrades (S1, S0) and allows very steep or vertical faces. A French cost comparison for railway projects found reinforced soil economically and technically advantageous over a retaining wall, especially at heights of 10–40 ft (Figure 16-13).

Caution for electrified lines. The book states that metallic-reinforced soil cannot be used on electrified railways, because return current corrodes the metal reinforcement and can lead to failure. Where a reinforced-soil wall is proposed near an electrified line or a DC transit system, address stray-current corrosion explicitly. Options include non-metallic (geosynthetic) reinforcement or a corrosion design that accounts for stray current.

Figures · click to zoom

Figure 16-11. Retaining wall supporting a very tall embankment side. Profillidis Fig. 9.16.
Figure 16-11. Retaining wall supporting a very tall embankment side. Profillidis Fig. 9.16.
Figure 16-12. Reinforced-soil technique: concrete facing panels, metallic bars and good-quality backfill. Profillidis Fig. 9.17.
Figure 16-12. Reinforced-soil technique: concrete facing panels, metallic bars and good-quality backfill. Profillidis Fig. 9.17.
Figure 16-13. Relative construction cost of retaining wall and reinforced soil vs. height, French railway projects. Profillidis Fig. 9.18.
Figure 16-13. Relative construction cost of retaining wall and reinforced soil vs. height, French railway projects. Profillidis Fig. 9.18.

After Profillidis (2014), §9.12.2, §9.13, Figs. 9.16–9.18. Full reference under Supplemental Sources.

Walls used to stabilize track: field practice

Use a wall when a berm cannot be placed. Driven walls isolate the track from shallow-to-medium movement below but are not efficient against deep-seated failures. H-pile walls along the shoulder use piles about 4 ft apart. If movement continues, add a whaler so the piles act together; if it still moves, add soil anchors or tie back to piles on the far side of the grade. Rule of thumb: to hold 4 ft of unstable ground, embed at least 8 ft below the slip plane. At Springhill Mile 84.85, a tidal bank retrogressing toward the track was treated with a temporary riprap toe berm and then a design combining 55-ft H-piles with a 40-ft sheet-pile wall.

  • Sheet piles: interlocking steel sections, also cutting groundwater inflow; can be anchored.
  • Soldier pile and lagging / Berlin wall: H-piles with timber, steel or precast lagging; heavier anchored versions for active slides.
  • Gravity walls: precast K-blocks (typically three high, each 5 ft × 2.5 ft × 2.5 ft) on and behind geotextile, which can be raised over time; gabions and geosynthetic-reinforced walls where space or budget is tight.
  • Soil nailing: built top-down in 3–6 ft lifts with near-horizontal grouted bars at 3–6 ft centers (commonly about 20 ft long), drainage and shotcrete facing. Nails must extend beyond the slip surface.

Figures · click to zoom

Figure 16-14. Piles must pass fully through the shear plane to hold.
Figure 16-14. Piles must pass fully through the shear plane to hold.
Figure 16-15. H-piles driven along the shoulder.
Figure 16-15. H-piles driven along the shoulder.
Figure 16-16. Driving an H-pile at Togo 73.0.
Figure 16-16. Driving an H-pile at Togo 73.0.
Figure 16-17. Sheet piling protecting track along a riverbank.
Figure 16-17. Sheet piling protecting track along a riverbank.
Figure 16-18. Berlin wall with timber lagging approaching a trestle.
Figure 16-18. Berlin wall with timber lagging approaching a trestle.
Figure 16-19. K-block wall with geotextile beneath and behind.
Figure 16-19. K-block wall with geotextile beneath and behind.
Figure 16-20. Finished K-block wall along a river.
Figure 16-20. Finished K-block wall along a river.
Figure 16-21. Soil-nailed shotcrete face with bearing plates.
Figure 16-21. Soil-nailed shotcrete face with bearing plates.

After Geotechnology for Railroaders Program, Module 6.1; §05–07, §10. Full reference under Supplemental Sources.

Project management · Cretu et al. (2011)

Integrating Value Engineering with Risk Response: Function Statements

Cretu et al. argue that risk assessment and value engineering (VE) belong together, because risk analysis characterizes the problems and VE generates the solutions. VE, also called value methodology, is a facilitated multidiscipline study built on function analysis. It asks what an element must do rather than what it is, and that is what separates it from simple cost cutting. For each high or moderate risk they add a function-based step to response planning:

  1. Identify the risk object, which is the noun of the project function that the risk affects, stated in a word or two.
  2. Write response functions as verb–noun pairs. The verb comes from the response strategy: accept, avoid, mitigate or transfer for threats, and enhance, exploit or share for opportunities.
  3. Brainstorm ideas under each function statement, aiming for quantity before judgment.
  4. Screen each idea as a green check (develop it), a yellow exclamation (keep it as a fallback) or a red X (reject it).
  5. Develop action plans for the green-check ideas, each with an owner and specific steps.

Reducing a long risk narrative to a short function statement keeps the team focused on the thing that can actually be managed. It also tends to produce several candidate solutions instead of one.

For railroad work: Wall selection is a natural application. Suppose the risk is “soft clay below the planned cantilever wall may cause excessive rotation under E-80 surcharge.” The risk object is the foundation. The response functions might be “avoid foundation” (a lightweight-fill embankment or a pile-supported wall), “mitigate settlement” (ground improvement or preloading where a track window allows), “transfer design” (a performance-specified proprietary system) and “accept movement” (a flexible MSE or gabion wall with a resurfacing allowance). Screening these against track-outage limits, construction access from the right-of-way, and the railroad’s preferences for wall type gives a short list. The short list can then be ranked by weighted paired-comparison scoring and compared on a whole-life cost basis.

Template for converting a risk description and its object into a threat or opportunity response function statement built from a response verb and an object noun.
Figure 16-PM1. Template for converting a risk description and its object into a threat or opportunity response function statement built from a response verb and an object noun. Source: Cretu et al. (2011), Figure 5.4.

Source: Cretu, O., Stewart, R. and Berends, T. (2011). Risk Management for Design and Construction. Hoboken, NJ: John Wiley & Sons, pp. 157–162. Summarized and paraphrased; figures reproduced for internal reference. Full reference under Supplemental Sources.

16.5 Global Stability of Retaining Structures

Global stability analysis (deep-seated failure of the entire wall-soil system) must be performed for all walls retaining more than 10 ft of fill per AREMA Chapter 8 requirements adopted by all nine client railroads. Use Bishop Simplified (Chapter 13) or Spencer's method for complex geometries.

Minimum global FS values by client (Table 16-1):

RailroadLong-Term FS (static)Seismic FSSubmerged/Seepage FSSource
CSXT1.51.11.3CSXT Eng. Std. Sec. 4
NSR1.51.11.3NSR Eng. Std. Manual Sec. 5
G&W1.51.11.25G&W Eng. Bulletin
UPRR1.51.11.3UPRR Eng. Instruction Manual
BNSF1.51.11.3BNSF Eng. Instructions
CPKC1.51.11.3CPKC Track Standards
Amtrak1.51.151.35Amtrak Eng. Std. (higher for pax)
CN1.51.11.3CN Eng. Standards
AREMA1.51.11.3AREMA MRE Ch. 8

Reference graphics

Stabilizing a failed road fill slope, Fergus County MT
Stabilizing a failed road fill slope, Fergus County MT

Case study: 16.16.1 Back-analysis of a failed wall: condemn 330 ft, or not? (Look 2023), in §16.16 Case Studies.

16.6 Drainage Behind Retaining Walls

Hydrostatic pressure behind a wall can double or triple total lateral force. Drainage is not optional — it is a fundamental design requirement.

Hydrostatic pressure added to active pressure:

σ_w = γ_w × h_w (psf)

where h_w = height of water behind wall (ft); γ_w = 62.4 pcf.

Design requirement: All walls retaining granular fill must include continuous granular drainage blanket (≥ 12 in. thick, AASHTO No. 57 stone or equivalent), perforated pipe collector drain at the base, and weep holes through the wall face (4 in. diameter minimum, spaced ≤ 10 ft, per AREMA Ch. 8).

For walls in CPKC and CN territory where freeze-thaw cycles are severe, insulated drainage blankets or thermally protected drains are required to prevent pipe freeze.

Reference graphics

Hydrostatic Pressure — Increase with Depth
Hydrostatic Pressure — Increase with Depth
Permeability vs Drainage
Permeability vs Drainage
Supplemental reference · LEVI Library

Why segmental (block-faced) geosynthetic walls fail: backfill and inspection

A Geosynthetic Research Institute review estimated about 35,000 geosynthetic-reinforced MSE walls, about 30% of them block-faced SRWs. It examined 26 problem walls (12 serviceability, 14 collapses). In 25 of 26 the cause was poor backfill or poor construction and/or lack of inspection, and 20 of 26 had silt or clay backfill in the reinforced zone. The collapse mechanism was hydrostatic pressure: a crack admits water, the facing bulges, a block is dislodged, and the blocks above follow progressively until the facing and drainage gravel are lost.

SieveKoerner (1994)FHWA (1998)NCMA (1997)
No. 410010020–100
No. 400–600–600–60
No. 20000–150–35

Recommended reinforced-backfill gradations, % passing (GRI compilation).

Recommendations: prefer sand in the reinforced zone (gravel is acceptable but costs more and increases installation damage). If silt or clay is used it must be drained internally and externally, with particular attention to surface drainage. Design for hydrostatic pressure from all sources and directions. Suggested construction QA presence is 67% of construction time for noncritical permanent walls and 100% for critical walls; critical walls next to track should have full-time inspection. The same survey (1998 bid prices from 40 state DOTs) found geosynthetic MSE the least-cost wall type in every height class.

Source: Geosynthetic Research Institute (c. 2000). Geosynthetic Reinforced Segmental Retaining Walls (SRWs) (presentation; cost survey after J. Koerner et al., 1998)

16.7 Seismic Earth Pressure — Mononobe-Okabe Method

For walls in seismically active zones (ASCE 7-22 SDC B and higher), seismic earth pressure increment must be added to the static active pressure. Amtrak requires seismic design for all mainline NEC walls. UPRR and BNSF require seismic design in SDC C and D zones.

The Mononobe-Okabe (M-O) total active force:

P_AE = ½ × γ × H² × (1 − k_v) × K_AE (lb/ft)

where:

K_AE = cos²(φ' − θ − α) / { cosθ × cos²α × cos(δ + α + θ) × [1 + √(sin(φ' + δ) × sin(φ' − θ − β) / (cos(α + θ + δ) × cos(α − β)))]² }

and:

θ = arctan(k_h / (1 − k_v))

  • k_h = horizontal seismic coefficient (= 0.5 × S_DS / g_factor, or per site-specific PSHA)
  • k_v = vertical seismic coefficient (typically 0 to ½ k_h)
  • S_DS = design spectral acceleration at short periods (ASCE 7-22, g)
  • All other variables as defined in Section 16.2.3

The seismic earth pressure increment:

ΔP_AE = P_AE − P_A (lb/ft)

Per Seed and Whitman (1970), this increment is assumed to act at 0.6H above the base:

M_AE = ΔP_AE × 0.6H + P_A × H/3 (ft·lb/ft)

16.8 Client-Specific Requirements Summary
Table 16-2. Retaining Wall Design Requirements by Railroad Client
RailroadMin. FS SlideMin. FS OTWall FrictionSurchargeSeismic Req.Drain Req.PE Seal StateGoverning Std.
CSXT1.52.0δ = ⅔φ'520 psfSDC C+DMandatoryYesCSXT Eng. Std. Sec. 4
NSR1.52.0δ = ⅔φ'520 psfSDC C+DMandatoryYesNSR Eng. Std. Sec. 5
G&W1.52.0δ = ⅔φ'400 psfSDC D onlyMandatoryYesG&W Eng. Bulletin
UPRR1.52.0δ = ⅔φ'520 psfSDC B+C+DMandatoryYesUPRR Eng. Instr. Manual
BNSF1.52.0δ = ⅔φ'520 psfSDC B+C+DMandatoryYesBNSF Eng. Instructions
CPKC1.52.0δ = ⅔φ'520 psfSDC C+DFrost drainYesCPKC Track Standards
Amtrak1.52.0δ = ⅔φ'520 psfAll SDCMandatoryYesAmtrak Eng. Std.
CN1.52.0δ = ⅔φ'520 psfSDC C+DFrost drainYesCN Eng. Standards
AREMA1.52.0δ = ⅔φ'400 psfSDC per codeMandatoryPer stateAREMA MRE Ch. 8
16.9 Worked Calculation Examples
Example 16-1: NSR Appalachian Cut — Cantilever Retaining Wall Design

Project context: NSR Shenandoah Valley Division track extension in western Virginia. A 20-ft retained height cantilever concrete wall is required at a rock cut transition where the natural slope must be cut back to accommodate a second main track. The backfill is compacted granular fill.

Given:

  • Retained height: H = 20 ft
  • Backfill: φ' = 34°, c' = 0 psf, γ = 120 pcf
  • Foundation soil: dense sand, allowable bearing q_allow = 4,000 psf
  • Train surcharge: q_design = 520 psf (DLF = 1.3 applied)
  • Wall friction: δ = ⅔ × 34° = 22.7° (use Coulomb)
  • Frost depth in region: 18 in. (footing minimum embedment from NSR standards)
  • Target: Check global sliding, overturning, and bearing; compute stem moment

Step 1: Coulomb K_A (vertical wall, horizontal fill, δ = 22.7°)

K_A = cos²(34°) / { cos(22.7°) × [1 + √(sin(34° + 22.7°) × sin(34°) / cos(22.7°))]² }

K_A = (0.829) / { 0.922 × [1 + √(sin(56.7°) × 0.559 / 0.922)]² }

= 0.829 / { 0.922 × [1 + √(0.836 × 0.559 / 0.922)]² }

= 0.829 / { 0.922 × [1 + √0.507]² }

= 0.829 / { 0.922 × [1 + 0.712]² }

= 0.829 / { 0.922 × 2.930 }

= 0.829 / 2.702 = 0.307

Step 2: Active earth pressure resultant (soil only)

P_A(soil) = ½ × K_A × γ × H² = ½ × 0.307 × 120 × (20)² = 7,368 lb/ft

Acting at H/3 = 20/3 = 6.67 ft above base.

Step 3: Active earth pressure resultant (surcharge)

ΔP_surcharge = K_A × q_design × H = 0.307 × 520 × 20 = 3,193 lb/ft

Acting at H/2 = 10.0 ft above base.

Step 4: Total horizontal force

P_total = 7,368 + 3,193 = 10,561 lb/ft

Step 5: Stem base moment

M_stem = P_A(soil) × H/3 + ΔP_surcharge × H/2

= 7,368 × 6.67 + 3,193 × 10.0

= 49,145 + 31,930 = 81,075 ft·lb/ft

This governs the stem reinforcement design (provided to the structural engineer of record).

Step 6: Trial footing geometry — B = 10 ft, footing weight W_f = 1.5 ft deep × 10 ft wide × 150 pcf = 2,250 lb/ft

Estimate W_total = stem + footing + soil on heel ≈ 24,000 lb/ft (from wall geometry; details omitted for brevity).

Step 7: FS_sliding

FS_sliding = W_total × tan(φ'_base) / P_total

= 24,000 × tan(30°) / 10,561 = 24,000 × 0.577 / 10,561 = 1.31

< 1.5 — Not acceptable. Add shear key. With key, passive resistance adds ~4,000 lb/ft:

FS_sliding = (13,848 + 4,000) / 10,561 = 1.69 ✓

Step 8: FS_OT (moments about toe)

ΣM_resist ≈ 24,000 × (10/2 − 1.0) = 24,000 × 4.0 = 96,000 ft·lb/ft (approximate; actual depends on geometry)

ΣM_OT = P_A × H/3 + ΔP × H/2 = 81,075 ft·lb/ft

FS_OT = 96,000 / 81,075 = 1.18

< 2.0 — Revise geometry. Increase base to B = 14 ft; heel extension provides greater restoring moment. After revision:

FS_OT = 142,000 / 81,075 = 1.75 — still marginal; further geometry optimization required.

Practical note: This example illustrates the iterative nature of cantilever wall design. Real-world solutions typically require 3–5 geometry iterations. NSR requires final design calculations to be produced in MathCAD or similar calculation platform and submitted as PDF appendix to the GDR.

Example 16-2: BNSF Intermodal Yard — MSE Wall with Cooper E-80 Surcharge

Project context: BNSF Kansas City intermodal expansion requires a 30-ft retained height MSE wall along the yard throat to support an approach embankment. Geogrid reinforcement at 2.0-ft vertical spacing.

Given:

  • H = 30 ft (retained fill height)
  • Reinforced fill: φ' = 36°, γ = 125 pcf
  • Geogrid design: S_v = 2.0 ft, S_h = nail width coverage = 1.0 ft (unitized design)
  • Foundation: dense sand and gravel, q_allow = 6,000 psf
  • Train surcharge: q_design = 520 psf
  • K_A = tan²(45° − 36°/2) = tan²(27°) = 0.260

Step 1: Maximum tensile force in reinforcement at depth z = 28 ft (second layer from bottom)

σ_h = K_A × γ × z + K_A × q_design

= 0.260 × 125 × 28 + 0.260 × 520

= 910 + 135 = 1,045 psf

T_max = σ_h × S_v × S_h = 1,045 × 2.0 × 1.0 = 2,090 lb/ft

Compare to long-term design strength of geogrid (obtain from product MARV data sheet; typically 3,000–8,000 lb/ft for 30-ft walls). BNSF Engineering Instructions require a minimum 1.5 FS on geogrid MARV strength.

Step 2: Pullout capacity at depth z = 28 ft (embedment length L_e = 4.5 ft beyond failure plane)

F_pullout = f* × α × σ_v' × L_e × R_c × b

where f* = 0.67 tan φ' = 0.67 × tan(36°) = 0.487; α = 0.8 (default); σ_v' = γ × z = 125 × 28 = 3,500 psf; R_c = coverage ratio = 1.0 (full width); b = 1.0 ft

F_pullout = 0.487 × 0.8 × 3,500 × 4.5 × 1.0 × 1.0 = 6,165 lb/ft

FS_pullout = F_pullout / T_max = 6,165 / 2,090 = 2.95 ≥ 1.5 ✓

Step 3: Bearing pressure check

Total vertical load per foot: W = γ × H × L_wall = 125 × 30 × 22 = 82,500 lb/ft (L_wall = 22 ft for 30-ft wall)

Add surcharge: W_q = q_design × L_wall = 520 × 22 = 11,440 lb/ft

ΣV = 93,940 lb/ft

q_bearing = ΣV / L_wall = 93,940 / 22 = 4,270 psf < 6,000 psf ✓

Conclusion: MSE wall with 2.0-ft geogrid spacing is acceptable at this depth. BNSF requires WEAP-verified driven piles if bearing capacity cannot be confirmed by in-situ testing at 4 ft depth.

Example 16-3: UPRR Pacific Northwest — Seismic Earth Pressure, M-O Method

Project context: UPRR track extension in the Cascades region, Salem OR. A 15-ft gravity wall retains compacted granular fill. Site: SDC D, S_DS = 1.0g, k_h = 0.25, k_v = 0.

Given:

  • H = 15 ft, γ = 120 pcf, φ' = 32°, δ = 21.3° (⅔ × 32°)
  • k_h = 0.25, k_v = 0
  • θ = arctan(0.25 / 1.0) = 14.0°
  • α = 90° (vertical wall), β = 0° (horizontal fill)

Step 1: K_AE (Mononobe-Okabe)

K_AE = cos²(32° − 14° − 90°) is complex; using simplified Seed-Whitman approximation:

ΔK_AE ≈ (3/4) × k_h = 0.75 × 0.25 = 0.1875

K_AE ≈ K_A + ΔK_AE = 0.307 + 0.188 = 0.495

(Seed & Whitman 1970 simplified; acceptable for φ' = 30–40° and k_h < 0.3)

Step 2: Total seismic active force

P_AE = ½ × K_AE × γ × H² = ½ × 0.495 × 120 × (15)² = 6,683 lb/ft

Static: P_A = ½ × 0.307 × 120 × (15)² = 4,151 lb/ft

Seismic increment: ΔP_AE = 6,683 − 4,151 = 2,532 lb/ft

Step 3: Seismic overturning moment

M_seismic = P_A × H/3 + ΔP_AE × 0.6H

= 4,151 × 5.0 + 2,532 × 9.0

= 20,755 + 22,788 = 43,543 ft·lb/ft

vs. static: M_static = 4,151 × 5.0 = 20,755 ft·lb/ft

Seismic moment is 2.1× the static moment — confirming that seismic design governs wall geometry in SDC D zones. UPRR Engineering Instruction Manual requires that FS_OT ≥ 1.1 under seismic, which the design must satisfy after completing the resisting moment calculation.

16.10 Representative Data Table
Table 16-3. Summary of Retaining Wall Parameters — Selected Railroad Projects
ProjectClientWall TypeH (ft)Backfill φ' (°)K_AP_A (lb/ft)q_surcharge (psf)FS_slideFS_OTSeismic
Shenandoah Ext.NSRCantilever RC20340.3077,3685201.69*1.75*No
KC IntermodalBNSFMSE Geogrid30360.2608,7755201.822.45No
Cascades Ext.UPRRGravity Conc.15320.3074,1515201.521.18 seismicYes
NEC ViaductAmtrakSoldier Pile25300.3337,500520N/AN/AYes
Prairie YardCPKCMSE Geogrid18350.2714,4004001.922.60No
Gulf Coast Ext.G&WCantilever RC12280.3613,1144001.652.10No
Western Div.CNGravity Conc.10300.3332,0004001.802.50No

*After geometry revision with shear key.

16.11 Figure Placeholders
  • Figure 16-1. Lateral earth pressure diagrams: at-rest, active, and passive distributions for a typical railroad retaining wall with granular backfill and train surcharge.
  • Figure 16-2. Coulomb vs. Rankine K_A comparison as a function of φ' for wall friction δ = ⅔ φ', horizontal backfill.
  • Figure 16-3. Cantilever retaining wall: stem, footing geometry, pressure diagram, and resultant location check (middle-third rule, AREMA Ch. 8).
  • Figure 16-4. MSE wall internal failure modes: tensile overstress, pullout, connection failure, and compound failure surface.
  • Figure 16-5. Soldier pile and lagging wall: section view, passive zone, tie rod anchor detail.
  • Figure 16-6. Mononobe-Okabe seismic earth pressure diagram showing static P_A, seismic increment ΔP_AE, and resultant point of action at 0.6H.
  • Figure 16-7. Drainage details for railroad retaining walls: granular blanket, perforated pipe, weep holes (AREMA Ch. 8 minimum configuration).
  • Figure 16-8. Global stability failure surface for a retained embankment wall — critical circle and driving/resisting moment arms.
  • Figure 16-9. Bearing pressure distribution under cantilever footing — trapezoidal and triangular cases; eccentricity e and middle-third boundary.
  • Figure 16-10. Wall type selection decision tree by retained height, soil type, ROW width, and seismic zone.

Reference graphics

Passive Earth Pressure
Passive Earth Pressure
Cantilever Retaining Wall
Cantilever Retaining Wall
Completed shored MSE wall with facing, Colorado
Completed shored MSE wall with facing, Colorado
Pile Foundation Execution Inspection
Pile Foundation Execution Inspection
photo soil nailed shoring wall under construction colorado
photo soil nailed shoring wall under construction colorado
16.12 Practical Recommendations
  1. Always perform seismic design for Class I railroad walls. UPRR, BNSF, and Amtrak explicitly require seismic analysis; CSXT and NSR require it in Zones C and D. Even where not required, seismic amplification in SDC B can increase overturning moment by 30–50%.
  2. Do not use computed K_P for sliding resistance without a reduction factor. Full Rankine passive resistance is only mobilized at displacements of 0.10H–0.15H, far beyond railroad serviceability tolerances. Use 50% of K_P passive resistance in sliding checks, or mobilize passive through a properly designed shear key.
  3. Specify drainage as a contract requirement, not a recommendation. All nine client railroads' engineering standards treat wall drainage as mandatory. Include perforated pipe, granular blanket, and weep holes in the Geotechnical Special Provisions (Appendix C). Make failing to install drainage a deficiency that triggers contractor correction at no cost to the railroad.
  4. Verify backfill compaction limits near walls. Heavy compaction equipment within 3 ft of a wall can generate earth pressures exceeding K_P. Specify compaction equipment exclusion zones and hand-compaction zones in GSP. G&W Engineering Bulletins and CSXT Engineering Standards both specify these exclusion zones.
  5. Perform global stability analysis for all walls > 10 ft. Bearing capacity and sliding checks alone are not sufficient. A globally stable wall with a failed bearing stratum or weak layer beneath the footing is the most common mode of wall distress on railroad embankments.
  6. For MSE walls supporting live track, verify AREMA Chapter 8 minimum cover requirements. AREMA requires ≥ 3.5 ft of non-reinforced fill between the MSE reinforcement zone and ballast surface. Confirm this geometry is met before finalizing wall face location and top of reinforcement elevation.
  7. Document wall deflection tolerance in the GDR. Railroad track geometry tolerances (FRA 49 CFR Part 213) define the acceptable deformation limits, not structural failure limits. A cantilever wall that deflects 1.5 in. at the top may be structurally fine but will cause gage or surface defects. State deflection limits explicitly in the geotechnical design report and coordinate with the track engineer.

Case study: 16.16.2 Design detailing and analysis input: short case notes (Look 2023), in §16.16 Case Studies.

Project management · Jacob and Müller (2017)

Estimating a Tied-Back Soldier Pile and Lagging Wall per Square Foot of Face

Jacob and Müller price a temporary anchored soldier pile wall by costing one complete bay, meaning one soldier pile and the lagging to the next pile. That bay cost is then spread over the exposed (visible) face area, which is the pay unit in their bill of quantities.

Example geometry, converted to US units:

  • 17.4 ft clear excavation height and about 6.6 ft of embedment, for 24 ft of drilled hole per pile;
  • soldier piles at 9.8 ft centers, made of paired channels weighing about 47 lb/ft;
  • one row of tiebacks 34 ft long at 30°;
  • 4-in timber lagging;
  • a uniform surcharge of about 210 psf.

The bay cost is built from:

  • drilling, at a fraction of the drill rig’s day rate (24 ft of hole at about 197 ft/day);
  • pile extraction afterward, using a crane crew day rate at about 328 ft/day;
  • lean concrete at the toe and a sand-concrete fill above;
  • soldier steel per ton, including attrition, three months’ rent, cutting and round-trip trucking;
  • tiebacks per foot;
  • lagging per square foot, bought from a subcontractor.

Of the bay cost, lagging was about 28%, anchors about 25%, drilling about 25% and extraction about 8%. The bay cost divided by (17.4 ft × 9.8 ft) gives the cost per square foot of face. A 25% markup was applied.

The authors contrast this with sheet piling. Sheet piling is paid on the actual driven wall area rather than the exposed face. When it stays in place permanently, the full material cost is included.

For railroad work: Temporary soldier pile walls for culvert replacements, track-adjacent excavations and shoofly construction are often the largest cost of temporary works. A bay-based build-up shows the railroad how the price depends on several things:

  • the Cooper E-80 surcharge and the distance to track centerline, which drive pile section, embedment and the need for tiebacks;
  • whether tiebacks can be installed at all under the track or within the right-of-way;
  • rental duration, which is tied to the construction schedule and window availability;
  • whether piles are pulled or left in place.

The pay unit (exposed face, total wall area or lump sum) must be stated clearly in the special provision, together with who designs the system and the movement-monitoring limits.

Section through the example anchored soldier pile wall, showing excavation depth, embedment, inclined tieback and soil layering used for the bay cost build-up (SI units in the original).
Figure 16-PM2. Section through the example anchored soldier pile wall, showing excavation depth, embedment, inclined tieback and soil layering used for the bay cost build-up (SI units in the original). Source: Jacob and Müller (2017), Figure 2.34.

Source: Jacob, D. and Müller, C. (Eds.) (2017). Estimating in Heavy Construction: Roads, Bridges, Tunnels, Foundations. Berlin: Ernst & Sohn, pp. 192–195. Summarized and paraphrased; figures reproduced for internal reference. Full reference under Supplemental Sources.

16.13 Design Checklist

Checklist · Part VII · Stabilization Methods

Design Checklist

Pre-Design Phase0 of 7
Analysis Phase0 of 10
Deliverable Phase0 of 7
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Plain text version

Pre-Design Phase

  • [ ] Confirm retained height, train clearance envelope, and ROW constraints with railroad project engineer
  • [ ] Obtain geotechnical investigation data: borings, SPT, lab classification, shear strength for all zones
  • [ ] Confirm design train loading: Cooper E-80 + DLF per client table
  • [ ] Determine seismic zone (ASCE 7-22 SDC) from USGS NSHM
  • [ ] Review client-specific engineering standards for wall design requirements
  • [ ] Confirm frost depth for embedment design (CPKC and CN territory)
  • [ ] Identify drainage outlet constraints (outfall location, stormwater permits)

Analysis Phase

  • [ ] Calculate K_A (Rankine or Coulomb as appropriate for geometry)
  • [ ] Calculate K₀ if wall is rigid/non-deflecting
  • [ ] Apply Cooper E-80 surcharge per Section 16.3
  • [ ] Check FS_sliding ≥ 1.5 (with and without shear key)
  • [ ] Check FS_OT ≥ 2.0 (moment about toe)
  • [ ] Check middle-third rule (e ≤ B/6)
  • [ ] Check bearing pressure vs. q_allow or q_ult/FS
  • [ ] Perform global stability analysis (Bishop Simplified, FS ≥ 1.5)
  • [ ] Perform seismic check if SDC ≥ B (M-O method; verify seismic FS ≥ 1.1)
  • [ ] Check MSE internal stability (tensile overstress and pullout at all reinforcement levels)

Deliverable Phase

  • [ ] Produce wall section drawing with all dimensions, loading, and resultant locations
  • [ ] Tabulate all FS values in calculation summary table
  • [ ] Specify backfill material: AASHTO No. 57 or equivalent (confirm with client standard)
  • [ ] Include GSP language for wall construction, backfill compaction, and drainage installation
  • [ ] PE seal calculations as required by client (all nine clients require PE stamp)
  • [ ] Submit to railroad project engineer for review per client submittal protocol
  • [ ] Resolve all review comments in writing before construction
16.14 Cross-Reference Table
TopicSee Also
Bearing capacity of wall foundationChapter 11
Settlement of wall foundationChapter 12
Global slope stability of retained embankmentChapter 13
Seismic hazard and k_h determinationChapter 14
Drainage and seepage behind wallsChapter 9
Geotechnical Special Provisions (wall language)Appendix C
Retaining wall section in final GDRAppendix E
Foundation soil lab testingChapter 10
16.15 Practice Questions

Q1. A vertical cantilever wall retains 18 ft of compacted granular fill (φ' = 32°, γ = 118 pcf). Using Rankine theory, calculate: (a) K_A, (b) total active force P_A per foot of wall from soil only, and (c) additional force from a 520-psf uniform surcharge.

Answer:

  • (a) K_A = tan²(45° − 32°/2) = tan²(29°) = 0.307
  • (b) P_A = ½ × 0.307 × 118 × (18)² = ½ × 0.307 × 118 × 324 = 5,874 lb/ft
  • (c) ΔP = 0.307 × 520 × 18 = 2,877 lb/ft

Q2. A gravity wall has total resisting vertical load ΣV = 18,000 lb/ft, base width B = 8 ft, and total horizontal active force P_total = 7,200 lb/ft. The eccentricity is e = 1.2 ft. Calculate: (a) FS_sliding (φ'_base = 30°, no key, no adhesion), (b) toe bearing pressure, and (c) check middle-third rule.

Answer:

  • (a) FS_sliding = 18,000 × tan(30°) / 7,200 = 18,000 × 0.577 / 7,200 = 1.44 — marginal (< 1.5; shear key required)
  • (b) q_toe = (18,000/8) × (1 + 6×1.2/8) = 2,250 × (1 + 0.9) = 4,275 psf
  • (c) Middle-third: e ≤ B/6 = 8/6 = 1.33 ft; e = 1.2 ft ≤ 1.33 ft ✓ (no tension at heel)

Q3. A UPRR wall in the Pacific Northwest is in SDC D (k_h = 0.28). The static P_A = 5,500 lb/ft for H = 16 ft. Using the Seed-Whitman simplified approximation, estimate: (a) ΔK_AE, (b) ΔP_AE, and (c) additional seismic overturning moment about the base.

Answer:

  • (a) ΔK_AE ≈ ¾ × k_h = 0.75 × 0.28 = 0.210
  • (b) P_AE = P_A + ½ × γ × H² × ΔK_AE; need γ: assume 120 pcf: ΔP_AE = ½ × 0.210 × 120 × (16)² = 3,226 lb/ft
  • (c) ΔM = ΔP_AE × 0.6H = 3,226 × 9.6 = 30,970 ft·lb/ft (additional seismic moment beyond static)

Q4. An MSE wall retains 25 ft of fill (γ = 122 pcf, φ' = 35°). At depth z = 22 ft, the geogrid has S_v = 2.0 ft and coverage ratio R_c = 1.0. The pullout embedment length beyond the failure surface is L_e = 5.0 ft, f* = 0.80 tan φ'. (a) Calculate σ_h at z = 22 ft (include 400-psf surcharge). (b) Calculate T_max. (c) Calculate pullout capacity and FS.

Answer:

  • K_A = tan²(45° − 35°/2) = tan²(27.5°) = 0.271
  • (a) σ_h = 0.271 × 122 × 22 + 0.271 × 400 = 727 + 108 = 835 psf
  • (b) T_max = 835 × 2.0 × 1.0 = 1,670 lb/ft
  • (c) σ_v' = 122 × 22 = 2,684 psf; f* = 0.80 × tan(35°) = 0.560; F_pullout = 0.560 × 0.8 × 2,684 × 5.0 × 1.0 × 1.0 = 6,025 lb/ft; FS = 6,025 / 1,670 = 3.61 ≥ 1.5 ✓

Q5. Amtrak requires FS_OT ≥ 2.0 for a 22-ft wall under static conditions and FS_OT ≥ 1.15 under seismic conditions. If the static overturning moment is 95,000 ft·lb/ft and the seismic moment (including increment) is 155,000 ft·lb/ft, what minimum resisting moment ΣM_R is required to satisfy both conditions?

Answer:

  • Static: ΣM_R ≥ 2.0 × 95,000 = 190,000 ft·lb/ft
  • Seismic: ΣM_R ≥ 1.15 × 155,000 = 178,250 ft·lb/ft
  • Governing: static condition → ΣM_R ≥ 190,000 ft·lb/ft

This is the minimum required resisting moment; the wall geometry (footing width and mass) must be sized to achieve this value. Increasing B from 11 ft to 14 ft typically achieves the necessary moment arm increase for a 22-ft cantilever wall.

16.16 Case Studies

Field case studies by Burt G. Look, from Earthworks: Theory to Practice – Design and Construction (CRC Press/Balkema, 2023), chosen for this chapter’s topics. Each is summarized from the book with its key figures and a closing note on railroad application added by the authors of this manual. Credit for the case material belongs to Look; see item S11 under Supplemental Sources.

Case Study 16.16.1 — Back-analysis of a failed wall: condemn 330 ft, or not?
Case study · Look (2023) §13.12

Related section: 16.5 Global Stability of Retaining Structures

In an extreme 2008 rainfall, 79 ft of a ten-year-old retaining wall, about 6.6 ft high, failed. The client proposed to condemn the remaining 328 ft as well, a replacement of over AU$1 million, because a back-analysis of the failure using saturated soil mechanics, a single-stage failure and a high water table gave the intact wall a factor of safety below 1.2 (Look, 2016).

The failed and intact sections were not alike:

  • The failed section was lower (under 6.6 ft against about 13 ft) but had a back slope over 20°; the analysis had assumed under 10°, which held everywhere else. The change fell on a single cross section of those drawn every 33 ft and was missed in detailing.
  • It sat in a gully with a catchment six times larger.
  • A water pipe had burst above it.
  • It had deeper colluvium.

No groundwater had ever been seen at this elevated road, and residents reported the failure developed over two days. Coupling finite element seepage with limit equilibrium showed that rainfall reduced soil suction rather than raising a water table. The three back-analyses led to three conclusions for the intact wall:

  • FS < 1.2: high water table, single-stage failure, so demolish and replace.
  • FS = 1.3: high water table, progressive failure, so acceptable for an existing wall but not a new one.
  • FS = 1.6: unsaturated soil with loss of suction, progressive failure, so the intact wall is acceptable.

The intact wall had since come through several large storms with no distress. Look’s lessons: saturated and unsaturated analyses can disagree; back-analysis carries its assumptions into the result; a factor of safety is a decision tool, not an end in itself; and analysis is not design. A slope above a wall can raise active pressure by a factor of three, so the lowest wall is not necessarily the lowest load.

For railroad work: before parameters from a failed retaining wall or cut are applied to the rest of a structure, compare catchment, back slope, water sources and soil depth section by section. Antecedent rainfall, not daily rainfall alone, is the trigger to compare.

Assumed versus actual differences between the failed and stable sections: burst pipe, catchment six times larger, back slope over 20°.
Figure 16-LK1. Assumed versus actual differences between the failed and stable sections: burst pipe, catchment six times larger, back slope over 20°. Source: Look (2023), Figure 13.12-3, p. 487.
Wall cross sections every 33 ft: the back slope exceeded the analysis assumption at the one section that failed.
Figure 16-LK2. Wall cross sections every 33 ft: the back slope exceeded the analysis assumption at the one section that failed. Source: Look (2023), Figure 13.12-5, p. 488.

Source: Look, B. G. (2023). Earthworks: Theory to Practice – Design and Construction. CRC Press/Balkema. Case study §13.12, pp. 484–490. Summarized and paraphrased; figures reproduced for internal reference. Full reference under Supplemental Sources.

Case Study 16.16.2 — Design detailing and analysis input: short case notes
Case study · Look (2023) §13.13

Related section: 16.12 Practical Recommendations

Look closes the design chapter with several short cases where the analysis was right but the detail or the input was not:

  • Unloading broke a sewer. A surcharge for ground improvement extended past the site boundary over two pipes. After 15 months, with the ground improved, the fill was being removed to build a two-level sleeper wall. An excavator working at the crest cut too steep an edge, the edge failed, and the council’s sewer, 3.3 ft from the boundary, ruptured into adjacent wetlands. Design had looked at improvement and long-term stability but not at pipe strains from loading and unloading.
  • The lower wall governed. In the back-analysis case (§16.5), the shorter section with a back slope was the critical one, not the tallest.
  • 95% density does not give one modulus. At the same density ratio, compacted fills from sandstone, interbedded siltstone/sandstone and basalt gave plate load EV2 of about 10,000, 5,800 and 9,400 psi. Typical values: well-compacted, well-graded base 29 ksi or more, subbase 100 or more, working platform 60 or more, granular subgrade 50, cohesive subgrade 25. Resilient modulus is not the same as E; for one clay, Mr was about 2E.
  • Friction angle depends on fill and roller. In-situ friction of compacted weathered-rock fill rose from about 37° at 90% density to 43° at 100%, but varied with source rock and roller type.
  • Side-long fills crack. Old “goat tracks” widened by pushing fill down the hillside develop longitudinal cracks however good the compaction. Bench the cut-to-fill interface, or use another detail where steep hard rock prevents benching.

For railroad work: side-hill fills are among the most common chronic slide sites on mountain and river-grade lines. When one is rebuilt, the benching or keying detail matters as much as the stability analysis. Surcharge and unloading near buried utilities that cross the right-of-way need their own deflection check.

Longitudinal cracking and instability at a side-long fill over weathered rock and colluvium.
Figure 16-LK3. Longitudinal cracking and instability at a side-long fill over weathered rock and colluvium. Source: Look (2023), Figure 13.13-3, p. 493.

Source: Look, B. G. (2023). Earthworks: Theory to Practice – Design and Construction. CRC Press/Balkema. Case study §13.13, pp. 490–494. Summarized and paraphrased; figures reproduced for internal reference. Full reference under Supplemental Sources.

Author and Sources

Authors: Daniel P. Colwell and Mario Ruel. This chapter was written and compiled by Daniel P. Colwell and Mario Ruel for Railway Ground Hazard Risk Management.

Technical content is drawn from the published sources below, and credit for that material belongs to their authors and publishers. Tables, equations and figures taken from a specific source are also cited where they appear.

Primary sources

  • USACE EM 1110-1-1804, Geotechnical Investigations (2001)
  • USACE EM 1110-2-2504, Design of Sheet Pile Walls
  • USACE EM 1110-2-1614, Design of Coastal Revetments, Seawalls, and Bulkheads
  • USACE EM 1110-2-1901
  • AREMA MRE Chapter 8
  • Rankine, Coulomb and Mononobe–Okabe earth pressure theories

Supplemental sources (LEVI Library)

  • GeoStabilization International (2018). Micropile Tieback Railroad Shoulder Repair, CN Illinois — drawings (Project 180123IL01) and construction photographs. AREMA Committee 1 files
  • GeoStabilization International (2018). CSX ACCA Yard Culvert Wall — Micropile Cap (drawings). AREMA Committee 1 files
  • SHRP2 R02 / GeoTechTools (2012). Micro-piles — fact sheet
  • U.S. Army Corps of Engineers (1994). Design of Sheet Pile Walls. EM 1110-2-2504
  • U.S. Army Corps of Engineers (1995). Design of Coastal Revetments, Seawalls, and Bulkheads. EM 1110-2-1614
  • Geosynthetic Research Institute (c. 2000). Geosynthetic Reinforced Segmental Retaining Walls (SRWs) (presentation; cost survey after J. Koerner et al., 1998)
  • CSX Transportation (2020). Public Projects Manual, December 2020 (shoring requirements adjacent to track)
  • Craig Olden, Inc. Composite Gabion Walls (product literature; scanned, text recovered by OCR)
  • Look, B. G. (2023). Earthworks: Theory to Practice – Design and Construction. CRC Press/Balkema. Case studies §13.12, §13.13

File locations for these documents are listed under Supplemental Sources — LEVI Library.

Project management sources

  • Cretu, O., Stewart, R. and Berends, T. (2011). Risk Management for Design and Construction. Hoboken, NJ: John Wiley & Sons
  • Jacob, D. and Müller, C. (Eds.) (2017). Estimating in Heavy Construction: Roads, Bridges, Tunnels, Foundations. Berlin: Ernst & Sohn
Supplemental Sources — LEVI Library

Material in the green “Supplemental reference” boxes throughout this chapter was added from the following documents in the LEVI geotechnical library. Text is summarized or paraphrased; tables are reproduced with their original source noted; figures are reproduced from the cited document for internal reference use. Consult the original document before relying on a value for design. The Case Studies section summarizes case studies from item S11 by Burt G. Look; its figures are reproduced from the book for internal reference use, and the closing “For railroad work” note in each case study is added by the authors of this manual. Blocks tagged “Project management” summarize methods, examples and figures from the project-management, estimating and construction-management books listed here, applied to railroad work; the closing “For railroad work” note in each block is added by the authors of this manual.

  1. GeoStabilization International (2018). Micropile Tieback Railroad Shoulder Repair, CN Illinois — drawings (Project 180123IL01) and construction photographs. AREMA Committee 1 files
  2. GeoStabilization International (2018). CSX ACCA Yard Culvert Wall — Micropile Cap (drawings). AREMA Committee 1 files
  3. SHRP2 R02 / GeoTechTools (2012). Micro-piles — fact sheet
  4. U.S. Army Corps of Engineers (1994). Design of Sheet Pile Walls. EM 1110-2-2504
  5. U.S. Army Corps of Engineers (1995). Design of Coastal Revetments, Seawalls, and Bulkheads. EM 1110-2-1614
  6. Geosynthetic Research Institute (c. 2000). Geosynthetic Reinforced Segmental Retaining Walls (SRWs) (presentation; cost survey after J. Koerner et al., 1998)
  7. CSX Transportation (2020). Public Projects Manual, December 2020 (shoring requirements adjacent to track)
  8. Craig Olden, Inc. Composite Gabion Walls (product literature; scanned, text recovered by OCR)
  9. Profillidis, V. A. (2014). Railway Management and Engineering, 4th ed. Farnham, UK: Ashgate. Chapters 7–9, 11–13, 16–17, 20 and 22 (track system, mechanical behavior of track, subgrade, sleepers, ballast, transverse effects, maintenance, slab track, electrification foundations, safety)
  10. Benesch. Geotechnology for Railroaders Program, Modules 1–8 (two-day training course reference: risk management, geology and soils, ballast and sub ballast, drainage, slides, slope and subgrade stabilization, scour, rock falls, beaver dams, winter problems, spring thaw, extreme weather, earthquakes). Field photographs and figures from the course; slope stabilization process slides adapted from material by D. Colwell
  11. Look, B. G. (2023). Earthworks: Theory to Practice – Design and Construction. Leiden: CRC Press/Balkema (Taylor & Francis). ISBN 978-1-032-10470-6. Case studies used on this page: §13.12, §13.13
  12. Cretu, O., Stewart, R. and Berends, T. (2011). Risk Management for Design and Construction. Hoboken, NJ: John Wiley & Sons. Used on this page for project-management material
  13. Jacob, D. and Müller, C. (Eds.) (2017). Estimating in Heavy Construction: Roads, Bridges, Tunnels, Foundations. Berlin: Ernst & Sohn. Used on this page for project-management material
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